When launching a pet food brand through overseas OEM manufacturing, many companies first struggle with two questions: “When should we start?” and “How long does each stage actually take?”

With domestic OEM production, it may be possible to move through factory meetings, prototyping, revisions, and full-scale production within a relatively short cycle. Overseas OEM manufacturing, however, involves a connected series of steps: factory selection, formula development, international shipment of samples, securing production slots, export documentation, ocean freight, animal quarantine, customs declaration, Japanese labeling, and sales channel preparation.

For this reason, if you build your schedule based only on “how many months manufacturing will take,” your sales launch date is likely to be pushed back. In practical terms, it is usually safer to assume around 12 months from M0, when factory selection begins in earnest, to sales launch. Including the concept design phase before that, a total timeline of around 15 to 18 months will make it easier to build a realistic plan.

This article is written for pet food manufacturers, D2C brands, and product planning or development teams at companies entering the market. It organizes the practical steps required to launch a pet food brand through overseas OEM manufacturing into a 12-month roadmap, plus a 3-month pre-planning phase.

What You Will Learn in This Article

  • The overall process required to launch a pet food brand through overseas OEM manufacturing, including planning, factory selection, formula development, full-scale production, import procedures, labeling, and sales preparation.
  • The 12-month timeline from M0, when factory selection begins in earnest, to sales launch, as well as the 3-month pre-planning phase required before that.
  • The basic points to check when importing pet food for the Japanese market, including the Pet Food Safety Act, animal quarantine, plant quarantine, customs declaration, and labeling rules.
  • Why lead times differ between domestic OEM and overseas OEM manufacturing.
  • The practical decisions brand owners should make early in order to avoid schedule delays.

Why Overseas OEM Lead Times Are Longer

The reason overseas OEM schedules take longer is not simply because “overseas factories are slow.” In many cases, the main reason is that waiting time accumulates between each step: waiting for confirmation, waiting for documents, waiting for samples to be shipped, waiting for vessel schedules, and waiting for inspections.

With domestic OEM manufacturing, if the product specifications are clear, the factory has available production capacity, and an existing formula can be used, the period from formula finalization to completion of the first production lot can sometimes be kept relatively short.

With overseas OEM manufacturing, however, the following additional issues arise:

  • Differences in language, time zones, and business customs with the factory.
  • Confirmation of ingredient availability, country of origin, and certification information.
  • International shipment of prototypes and repeated feedback cycles.
  • Minimum order quantity, or MOQ, and securing production slots.
  • Preparation of export-side documents such as health certificates and certificates of analysis.
  • Animal quarantine and customs declaration on the Japanese side.
  • Japanese labeling based on the Pet Food Safety Act and the Fair Competition Code.

Pet food is not simply a general consumer good. Pet food for dogs and cats is subject to Japan’s Pet Food Safety Act. In the case of imported products, the ingredient composition, country of manufacture, and processing method may require confirmation with animal quarantine authorities.

For this reason, in overseas OEM projects, it is important not to begin regulatory confirmation only after the formula has been finalized. Instead, regulatory checks should be carried out in parallel from the stage where the manufacturing country, ingredients, and product format are being considered.

Comparison of Domestic OEM and Overseas OEM Processes

ProcessTypical Domestic OEM TimelineTypical Overseas OEM TimelineKey Points for Overseas OEM
Planning and specification development1–2 months2–3 monthsConfirm manufacturing country, ingredients, regulations, and import feasibility at the same time.
Factory selection and commercial negotiation1–2 months2–4 monthsNDA, MOQ, export experience, certifications, and payment terms must be checked.
Formula development and prototyping2–4 months3–6 monthsSample shipment and revision cycles take time.
Full-scale production1–2 months1–3 monthsProduction slot reservation, packaging preparation, and pre-export inspection are required.
TransportationNot required or domestic delivery2–6 weeksVaries depending on manufacturing country, port conditions, and vessel frequency.
Animal quarantine and customs clearanceUsually no import process2–4 weeks or longerVaries depending on ingredient composition, document issues, and inspection details.
Japanese labeling and sales preparation1–2 months2–4 monthsLabeling should be prepared in parallel before full-scale production.
TotalAround 6–12 monthsAround 12–18 monthsParallel management of each process is essential.

The timeline above is only a general guideline. The actual period can vary significantly depending on product format, factory operating conditions, first-lot volume, manufacturing country, quarantine conditions for ingredients, and the progress of label confirmation.

Pre-Planning: Before Contacting Factories

In overseas OEM manufacturing, if you approach factories without sufficient preparation, rework is likely to occur later in the project. It is especially important to organize the product concept, target animal, sales channels, price range, ingredient policy, and regulatory priorities at an early stage.

M-3: Define the Brand Concept and Basic Product Specifications

The first question to clarify is not simply “what kind of product do we want to make?” Instead, it should be: “In which market, for which customer, and for what reason will this product be chosen?”

In overseas OEM manufacturing, it may be possible to use an existing formula proposed by the factory. However, if too much is left to the factory, the product may lack differentiation as an original brand. At a minimum, your company should decide the direction of the following points internally:

  • Target animal: dog or cat
  • Life stage: puppy or kitten, adult, senior, etc.
  • Product format: dry, wet, freeze-dried, air-dried, semi-moist, treats, etc.
  • Product purpose: complete and balanced food, complementary food, treat, therapeutic diet, etc.
  • Main ingredient policy: meat, fish, insect protein, plant protein, grain-free, etc.
  • Price range: premium, mid-range, entry-level, etc.
  • Sales channel: e-commerce, specialty stores, wholesale, retail, veterinary clinics, subscription, etc.
Important Note

If the target animal is not a dog or cat, the regulatory assumptions under Japan’s Pet Food Safety Act may differ. When handling products for animals other than dogs and cats, it is important to confirm the requirements for each product instead of applying the same regulatory framework automatically.

M-2: Conduct an Initial Check of Regulations and Import Feasibility

For overseas OEM manufacturing, regulatory and import feasibility checks should begin at the same time as factory selection. For dog and cat pet food in particular, the following points are important:

  1. Whether the product falls under the Pet Food Safety Act
  2. Whether notification is required as a manufacturer or importer
  3. Whether the five mandatory labeling items can be displayed in Japanese
  4. Whether the product can comply with required labeling items under the Fair Competition Code
  5. Whether animal-derived ingredients may fall under designated quarantine items
  6. Whether the HS code, tariff rate, consumption tax, and import-related costs can be confirmed

The Pet Food Safety Act is jointly administered by Japan’s Ministry of Agriculture, Forestry and Fisheries and the Ministry of the Environment, and it applies to pet food for dogs and cats. Under this law, importers or manufacturers are required to submit a business notification. Importers, manufacturers, and sellers are also required to keep records depending on their business activities. However, the scope of obligations differs depending on the business category, such as whether a company is only engaged in retail sales. In practice, confirmation with the relevant Regional Agricultural Administration Office or a specialist is necessary.

M-1: Create a Long List of Candidate Manufacturing Countries and Factories

The manufacturing country should not be chosen based on cost alone. It is necessary to evaluate ingredient sourcing capability, export experience, quality certifications, ability to prepare documents for Japan, transportation distance, lot size, and country-of-origin image as a whole.

Manufacturing Country or RegionMain StrengthsMain Considerations
New ZealandMeat ingredients, clean country image, strong premium positioningMOQ, manufacturing cost, transportation cost
AustraliaStrong agricultural and livestock base, quality imageQuarantine conditions, production slots, ingredient certification
CanadaNorth American standards, functional ingredients, dry food manufacturing experienceTransportation distance, lot size, exchange rate
ThailandCost structure suitable for Asian markets, fish ingredients, experience in canned and wet productsQuality management level varies by factory, labeling and document handling capability
EuropeFEDIAF standards, premium products, organic and functional productsTransportation cost, MOQ, differences between EU regulations and Japanese regulations

At this stage, rather than narrowing the candidate country down to one, it is more realistic to compare two or three countries according to the product concept.

M0 to M3: Factory Selection and Formula Development

From M0 onward, you begin concrete communication with candidate factories. This phase is critical to the success or failure of an overseas OEM project.

M0: Shortlist Candidate Factories and Sign NDAs

When comparing candidate factories, it is important not to judge only by manufacturing cost. Even if a factory offers a low quote, delays may occur later if it has limited experience exporting to Japan, takes time to issue required documents, or cannot provide sufficient ingredient information for labeling.

The main items to check include:

  • Export experience to Japan
  • Product formats the factory can manufacture and its track record
  • HACCP-based management system, ISO 22000, BRCGS, or other certifications
  • Ability to accommodate third-party audits and third-party testing
  • MOQ, prototype cost, and full-scale production cost
  • Ability to provide ingredient information, certificates of analysis, health certificates, and other documents
  • Policy for handling problems or nonconforming products

For quality certifications, it is not enough to confirm whether the factory has the certification. You also need to check the validity period, certification scope, applicable production lines, and covered product categories.

M1 to M2: Formula Development and First Prototype

Formula development requires aligning the brand’s product concept with the conditions under which the factory can actually manufacture the product consistently.

Key technical points to check include:

  • Guaranteed analysis values such as crude protein, crude fat, crude fiber, crude ash, and moisture
  • Calorie content, feeding amount, and target life stage
  • Policy for comparison with AAFCO Nutrient Profiles or FEDIAF Nutritional Guidelines
  • Water activity, shelf stability, and basis for shelf-life setting
  • Use or non-use of antioxidants, preservatives, colorants, and flavorings
  • Whether ingredient names can be converted appropriately into Japanese labeling terms
  • Allergens, genetically modified ingredients, country of origin, and certification information

In the United States, if a product is labeled “complete and balanced,” compliance with AAFCO dog or cat nutrient profiles or feeding trials based on AAFCO procedures is typically referenced. In the Japanese market, however, if a product is sold as a “complete and balanced food,” consistency with Japanese labeling rules and the Fair Competition Code must also be confirmed. Nutritional standards presented by an overseas factory in English cannot always be transferred directly into Japanese labeling.

M2 to M3: Prototype Evaluation and Formula Finalization

When evaluating prototypes, do not check only palatability. You should also confirm mass-production reproducibility, appearance, kibble size, crumbling, odor, oil seepage, packaging suitability, and transport durability.

In overseas OEM manufacturing, one cycle of prototype shipment, internal evaluation, revision instructions, and re-prototyping can take around two to four weeks. If the number of revisions increases, the sales launch date will be directly affected.

At this stage, obtaining the following documents and information from the factory will make later steps easier:

  • Preliminary formula sheet
  • Ingredient list
  • Proposed guaranteed analysis values
  • Calorie value
  • Country-of-origin information for ingredients
  • Overview of the manufacturing process
  • Basis for shelf-life setting
  • Information required for Japanese label creation
Practical Point

Label design should not be left until M9 or later. It is important to create an initial draft from the M2 to M3 stage. If printed packaging is produced overseas, delayed label confirmation can affect the full-scale production schedule.

M3 to M6: Full-Scale Production Preparation, Quality Specifications, and Packaging Confirmation

After the formula has been finalized, the project moves into practical preparation for full-scale production. Insufficient confirmation at this stage can lead to manufacturing problems or import holds.

M3 to M4: Finalize the Quality Specification Sheet and Commercial Terms

The quality specification sheet is an important document for clearly recording the agreement with the factory. At a minimum, the following items should be confirmed:

  • Product name, product format, target animal, and purpose
  • Ingredient names, ingredient specifications, and country of origin
  • Guaranteed analysis values, calorie content, and water activity
  • Microbiological standards and control items such as Salmonella
  • Shelf life, storage conditions, and transportation conditions
  • Packaging specifications, capacity, printing method, and labeling method
  • Response procedures for nonconforming products
  • Sample retention, lot number control, and traceability

Commercial terms should also be organized at the same time. Depending on Incoterms such as FOB, CIP, or EXW, the allocation of costs, insurance, and timing of risk transfer will differ. CIP includes carriage and insurance paid to the agreed destination, while FOB means free on board. It is important to check not only the quoted price, but also from which point the importer bears logistics risks and costs.

M4 to M5: Finalize Production Slots, Packaging, and Label Drafts

At overseas factories, production line schedules may already be booked several months in advance. If you begin looking for a production slot only after the formula has been finalized, the sales launch date may be delayed.

The following items should be confirmed before full-scale production:

  1. First-lot quantity and MOQ
  2. Scheduled production start date and shipment date
  3. Packaging printing schedule
  4. Whether Japanese labeling will be printed on the packaging or applied as a label after import
  5. Issuer, timing, and content of export documents
  6. Whether certificates of analysis, health certificates, and certificates of origin are required

Label design is especially important here. If Japanese labeling is printed directly on the packaging, the label content must be almost finalized before full-scale production. Even if Japanese labels are applied after import, the label content must still be prepared correctly before sales launch.

M5 to M6: Full-Scale Production, Third-Party Testing, and Pre-Export Confirmation

During full-scale production, production lot control, finished product testing, and pre-export inspection should be carried out. The brand owner should not leave everything to the factory. Instead, the submission timing for the following documents should be agreed in advance:

  • Certificate of Analysis
  • Health Certificate, if required
  • Packing List
  • Commercial Invoice
  • Bill of Lading or Air Waybill
  • Certificate of Origin, if required
  • Production lot number, shelf life, and shipment quantity

Problems with export documents can lead to import holds or sales launch delays. It is preferable to check document samples at the M3 to M4 stage rather than reviewing them for the first time after production has been completed.

M6 to M9: Transportation, Animal Quarantine, and Customs Declaration

Transportation and import procedures are unique features of overseas OEM projects. Since these processes are difficult for the brand owner to complete alone, coordination with customs brokers and freight forwarders is important.

M6 to M7: Ocean Freight and Document Confirmation

Ocean freight time varies depending on the manufacturing country, port of departure, destination port, vessel frequency, port congestion, and seasonal factors. Shipments within Asia may arrive relatively quickly, but imports from Europe, North America, or Oceania can take several weeks for transportation alone.

During transportation, the following work should proceed:

  • Advance confirmation of import declaration documents
  • Confirmation of whether animal quarantine is required
  • Confirmation of HS code and tariff rate
  • Arrangement of domestic warehouse, 3PL provider, and labeling vendor
  • Preparation of e-commerce product pages, sales materials, and marketing materials

M7 to M8: Animal Quarantine Confirmation

Animal quarantine applies to animals and livestock products that may carry pathogens of livestock infectious diseases and are designated as quarantine items. Even if pet food contains animal-derived ingredients, not all products are treated in the same way. The required confirmation differs depending on the animal species, ingredient condition, processing method, and country of origin.

If the product may fall under designated quarantine items, an inspection certificate issued by a government agency in the exporting country may be required. Therefore, it is important to check with the Animal Quarantine Service or customs broker at the factory selection and formula development stage.

M8 to M9: Customs Declaration and Domestic Warehousing

For customs declaration, it is necessary to confirm the HS code, tariff rate, consumption tax, taxable value, country of origin, quantity, and unit price. There are advance ruling examples in which retail dog and cat pet food is classified under HS heading 23.09. However, the actual classification is determined based on the product format, ingredients, manufacturing method, intended use, and packaging format.

Before the first import, it is advisable to confirm the HS code with a customs broker and, if necessary, use the customs advance ruling system.

After the product is received into a domestic warehouse, confirm the quantity, lot numbers, shelf life, damage, and label application status. If the product will be sold through e-commerce, make sure that the product information shown on the sales page matches the actual product label immediately before launch.

M9 to M12: Final Label Confirmation, Sales Preparation, and Market Launch

Label design should ideally be prepared in parallel from M2 to M5, but from M9 onward the focus shifts to final confirmation and sales preparation.

M9 to M10: Final Confirmation of Japanese Labeling

Under the Pet Food Safety Act, the following five items must be displayed in Japanese for dog and cat pet food:

  1. Name
  2. Expiration date
  3. Ingredient names
  4. Country of origin
  5. Business operator name and address

In addition, the Fair Competition Code for pet food labeling sets out other labeling items, including purpose, net content, feeding instructions, and ingredients or components. If a company is a member of the Pet Food Fair Trade Association, labeling based on the Fair Competition Code is required. Even for non-members, using the principles of the Code as a reference is useful in practice to avoid misleading consumers in the Japanese market.

Key label confirmation items include:

Label ItemMain Points to Check
NameDoes it clearly indicate whether the product is for dogs or cats? Is there no risk of misunderstanding from the product name alone?
PurposeIs the classification appropriate, such as complete and balanced food, treat, complementary food, or therapeutic diet?
Ingredient namesAre all ingredients, including additives, listed? Are non-additive ingredients listed in descending order of weight, followed by additives?
AdditivesIs a functional category required for sweeteners, colorants, preservatives, thickening stabilizers, antioxidants, coloring agents, or other additives?
ComponentsAre guaranteed analysis values such as protein, fat, crude fiber, ash, and moisture appropriate?
Expiration dateIs the date based on scientific and reasonable grounds?
Country of originIs it the country where the final substantial processing step was completed?
Business operator name and addressIs the type, name, and address of the responsible business operator accurate?
Feeding instructionsAre the instructions appropriate for the target animal, body weight, and life stage?

Ingredient lists provided by overseas factories in English cannot simply be translated directly into Japanese. Terms such as “natural flavor,” “animal fat,” “palatant,” “preservative,” and “antioxidant” must be reviewed by confirming the actual ingredient content and purpose of use, then organized using names that fit Japanese labeling rules.

For additives, when they are used as antioxidants, preservatives, colorants, sweeteners, thickening stabilizers, or coloring agents, it may be necessary to display the functional category together with the ingredient name. Therefore, when receiving an ingredient list from the overseas factory, it is important to confirm the specific name, origin, purpose of use, and whether each item qualifies as an additive.

For expiration dates as well, date formats such as “Best before” and “EXP” may be read differently depending on the country. Japanese labeling must use a format that does not mislead consumers.

M10 to M11: Finalize Sales Channels and Logistics System

Before sales launch, it is necessary to prepare not only the product itself but also the sales system.

If e-commerce is the main sales channel, check the following:

  • Product registration on Amazon, Rakuten, Yahoo! Shopping, your own e-commerce site, and other platforms
  • Consistency among product images, component tables, feeding amounts, and ingredient explanations
  • Delivery requirements for warehouses, 3PL providers, FBA, and other logistics partners
  • Flow for returns, damaged products, and customer inquiries
  • Measures to acquire initial reviews
  • Inventory sell-through plan and timing for the next order

With overseas OEM manufacturing, the lead time for the next lot is long. If you wait until after launch to see sales performance before deciding on the next order, the risk of stockout may increase. Before launching the first lot, it is important to define decision criteria for the next order.

M12: Sales Launch and KPI Monitoring

After sales launch, the goal is not only to monitor sales. It is also important to collect data for improving the next production lot.

Key KPIs include:

  • First-purchase rate
  • Repeat purchase rate
  • Inventory turnover rate
  • Return rate
  • Damage and complaint rate
  • Reviews related to palatability
  • Customer response to price
  • Sales efficiency by channel

With overseas OEM manufacturing, product improvements take time to reflect in production. One to two months after launch, the company should be ready to review the next order quantity, labeling improvements, product page updates, and promotional measures.

12-Month Plus 3-Month Pre-Planning Timeline

MonthPhaseMain TasksMilestone
M-3Pre-planningOrganize brand concept, target animal, product format, and sales channelInternal agreement on the product planning framework
M-2Regulatory confirmationInitial check of Pet Food Safety Act, labeling, animal quarantine, and HS codeRegulatory issue list created
M-1Factory candidate researchCompare manufacturing countries, create a long list of factories, send initial inquiriesCandidate countries and factories organized
M0Factory selectionConfirm NDA, quote, MOQ, certifications, and export experienceNarrow down to two or three candidate factories
M1Formula developmentSubmit product specification sheet and request first prototypeFirst prototype development begins
M2Prototype evaluationEvaluate prototype, component values, ingredient names, and initial label draftRevision instruction sheet created
M3Formula finalizationSecond prototype, formula, specifications, and label draft adjustedFormula and specifications provisionally finalized
M4Full-scale production preparationFinalize quality specification sheet, order terms, packaging, and production slotPurchase order and specification sheet finalized
M5Full-scale productionProduction, third-party testing, and export document preparationProduction completed and documents confirmed
M6TransportationShipment, B/L, invoice, and packing list confirmedDeparture confirmed
M7Pre-import confirmationFinal confirmation of animal quarantine and customs documentsPreparation for arrival in Japan completed
M8Quarantine and customs clearanceArrival, quarantine, customs declaration, and transfer to domestic warehouseCustoms clearance and warehousing completed
M9Label finalizationFinal confirmation of Japanese labeling, label application, and product page informationLabels and sales materials finalized
M10Sales preparationE-commerce registration, logistics, inquiry handling, and promotion preparationSales system completed
M11Launch preparationInitial inventory allocation, advertising, review measures, and sales materials preparedFinal pre-launch check completed
M12Market launchSales launch, KPI monitoring, and next-lot decisionSales launch

This table represents a standard scenario. If Japanese labeling is printed directly on the packaging, the label content must be almost finalized by M4 to M5. Even if Japanese labels are applied after import, final label confirmation before sales launch remains essential.

Delay Risks and Response Policies

Schedule delays in overseas OEM manufacturing are not usually caused by only one process. Instead, multiple small missed confirmations can accumulate and push the sales launch back by several months.

Risk ItemPeriod When It Often OccursResponse Policy
Product specifications are unclearM-3 to M1Decide the target, price range, ingredient policy, and sales channel first.
Prototype revisions take too longM1 to M3Define evaluation criteria in advance and manage the number and deadline of revisions.
Production slots cannot be securedM3 to M5Discuss provisional slots before formula finalization.
Packaging and labeling are delayedM3 to M6Prepare label design in parallel with formula development.
Export documents contain errorsM5 to M7Check document samples before full-scale production.
Product is held at animal quarantineM6 to M8Confirm manufacturing country, ingredients, and processing method at an early stage.
HS code decision is delayedM6 to M8Confirm with the customs broker in advance and consider advance ruling if needed.
Stockout occurs after sales launchM12 onwardSet decision criteria for the next order before the first sales launch.

The most important point is not to postpone regulatory confirmation and label design. With overseas OEM manufacturing, the scope of what can be corrected on the Japanese side after the product has been completed is limited. Therefore, the product must be designed from the beginning with import, labeling, and sales in mind.

Scope of Our Support

We support companies considering pet food brand launches through overseas OEM manufacturing by helping organize manufacturing countries and candidate factories, design initial specifications, clarify import and labeling issues, and manage the overseas OEM process through to sales launch.

In overseas OEM manufacturing, product concept, manufacturing country, MOQ, formula development, import feasibility, label design, and first-lot volume decisions are all closely connected. If the overall picture is not organized at the initial stage, rework may occur after negotiations with the factory have already progressed. Examples include realizing that a certain ingredient requires import confirmation, that there is insufficient information for Japanese labeling, or that the MOQ does not match the sales plan.

During an initial consultation, we can help organize questions such as:

  • Which manufacturing country or factory type is realistic for your brand concept?
  • How should you think about first-lot quantity and MOQ?
  • What regulatory, labeling, and import-related issues should be checked before formula development?
  • How many months should you expect before sales launch?
  • Which option is more suitable for your current business plan: overseas OEM or domestic OEM?

Email
nagai@first-reach.org
We reply within 1 business day.

Phone
+66 (0)6-1457-4310
Weekdays 8:00〜17:00

Web Form
https://first-reach.org/en/contact/
Available 24/7 via smartphone or PC

Contact Us
Feel free to reach out anytime.

Frequently Asked Questions

Q1. What is the shortest realistic timeline for launching a product through overseas OEM manufacturing?

Even when conditions are very favorable, it is realistic to expect around 12 months from factory selection to sales launch. If pre-planning, factory candidate research, and regulatory confirmation are included, allowing around 15 to 18 months will make the plan more manageable.

The timeline may be shortened if an existing formula is used, the factory has export experience to Japan, and the factory is familiar with labeling and import documentation. On the other hand, the timeline may become longer if the project involves an original formula, special ingredients, printed packaging, multiple SKUs, or large-scale distribution from the first launch.

Q2. Who needs to submit notification under the Pet Food Safety Act?

When manufacturing or importing dog or cat pet food in Japan, manufacturers or importers are required to submit business notification under Article 9 of the Pet Food Safety Act. In addition, manufacturers, importers, and sellers are required to keep records depending on their business activities under Article 10.

The scope of notification and record-keeping obligations differs depending on the business category, such as whether the company only sells products or only conducts retail activities. In practice, please confirm with the relevant Regional Agricultural Administration Office or other appropriate authority.

Q3. Does pet food containing animal-derived ingredients always require animal quarantine?

Not necessarily. Whether animal quarantine applies depends on the animal species, part used, processing method, country of origin, and product format. If the product falls under designated quarantine items, an inspection certificate issued by a government agency in the exporting country may be required.

For this reason, it is important to confirm with the Animal Quarantine Service or a customs broker at the stage where ingredient candidates are being considered, rather than waiting until after formula development.

Q4. Can the overseas factory create the Japanese label?

Even if a factory has experience exporting to Japan, it may not be able to fully handle legal confirmation of Japanese labeling. In many cases, the factory provides ingredient information, guaranteed analysis values, and specifications in English or the local language, while the importer or brand owner is responsible for designing and confirming the Japanese label.

In particular, ingredient names, additives, purpose classification, guaranteed component values, expiration date, and country of origin must be checked according to Japanese labeling rules.

Q5. What is the typical MOQ for the first production lot?

MOQ varies significantly depending on product format, factory scale, packaging specifications, and the uniqueness of the ingredients. For dry food, MOQ may be set in units of several tons to 10 tons or more. Wet food, freeze-dried products, and treats may follow different standards.

What matters is not only the MOQ itself, but also the sales plan, inventory turnover, shelf life, transportation cost, and next-order timing. If the first lot is too small, unit cost will increase. If it is too large, inventory risk will increase.

Conclusion

When launching a pet food brand through overseas OEM manufacturing, the key issue is not only manufacturing itself. What matters most is how early and how effectively you can manage planning, formula development, import procedures, labeling, and sales preparation in parallel.

The five main points of this article are as follows:

  1. For overseas OEM manufacturing, it is easier to build a realistic plan if you assume around 12 months from factory selection to sales launch, or around 15 to 18 months including pre-planning.
  2. The Pet Food Safety Act applies to dog and cat pet food, and it is necessary to confirm manufacturer or importer notification, labeling, record keeping, component standards, and other requirements.
  3. Animal quarantine requirements differ depending on ingredients, manufacturing country, and processing method, so confirmation should begin early in the formula development stage.
  4. Japanese labeling should not be created all at once from M9 onward. It should be prepared in parallel with formula development and packaging design.
  5. Manufacturing countries and factories should be evaluated not only by cost, but also by export experience, document handling capability, MOQ, quality management, and consistency with the sales strategy.

If properly designed, overseas OEM manufacturing offers significant potential in terms of ingredient sourcing, manufacturing technology, country-of-origin positioning, and cost structure. On the other hand, if import procedures, labeling, and regulatory confirmation are postponed, major rework may occur immediately before sales launch.

If you are considering launching a pet food brand through overseas OEM manufacturing, we recommend organizing the product specifications, manufacturing country, import conditions, label design, and target sales launch timing together before beginning your factory search.

Email
nagai@first-reach.org
We reply within 1 business day.

Phone
+66 (0)6-1457-4310
Weekdays 8:00〜17:00

Web Form
https://first-reach.org/en/contact/
Available 24/7 via smartphone or PC

Contact Us
Feel free to reach out anytime.
References and Sources
  1. Ministry of Agriculture, Forestry and Fisheries, “Pet Food Safety Act: Q&A on Labeling”
    https://www.maff.go.jp/j/syouan/tikusui/petfood/p_qa/hyouji.html
  2. Ministry of Agriculture, Forestry and Fisheries, “Pet Food Safety Act Labeling Checklist”
    https://www.maff.go.jp/j/syouan/tikusui/petfood/attach/pdf/index-82.pdf
  3. Ministry of the Environment, “Overview of the Pet Food Safety Act”
    https://www.env.go.jp/nature/dobutsu/aigo/petfood/outline.html
  4. Ministry of the Environment, “Pet Food Safety Act Q&A”
    https://www.env.go.jp/nature/dobutsu/aigo/petfood/qa.html
  5. Animal Quarantine Service, “Inspection Procedures for Imported Livestock Products”
    https://www.maff.go.jp/aqs/tetuzuki/product/46.html
  6. Plant Protection Station, “Import Plant Quarantine”
    https://www.maff.go.jp/pps/j/introduction/import/
  7. Pet Food Fair Trade Association, “Required Labeling Items and Labeling Restrictions Under the Fair Competition Code”
    https://pffta.org/label/required_fair_competition/
  8. Pet Food Fair Trade Association, “Ingredients”
    https://pffta.org/basic/08.html
  9. FDA, “Complete and Balanced Pet Food”
    https://www.fda.gov/animal-veterinary/animal-health-literacy/complete-and-balanced-pet-food
  10. FEDIAF, “Nutritional Guidelines for Cats and Dogs”
    https://europeanpetfood.org/self-regulation/nutritional-guidelines/

Disclaimer

This article is intended to provide general practical information for companies considering the launch of pet food brands through overseas OEM manufacturing. It does not constitute legal advice, regulatory filing support, customs classification advice, or quarantine determination. When importing, labeling, or selling an actual product, please confirm the requirements with the relevant authorities, customs broker, or specialist according to the product’s ingredients, manufacturing country, processing method, and sales format.