In recent years, Japanese pet food manufacturers have increasingly turned to overseas OEM partners to develop high value-added products. Among these options, Germany—often referred to as one of the world’s most advanced pet nations—stands out for its large number of OEM manufacturers producing high-quality pet food, particularly dry food.
Germany is one of Europe’s leading pet food markets, with the pet food market alone reaching approximately EUR 4.5 billion (around JPY 485 billion) in 2023.
This article provides a fact-based overview of the key characteristics, strengths, and potential challenges of German pet food OEM manufacturers from the perspectives of quality, cost, certifications, and manufacturing know-how. By referencing reliable European sources and corporate examples, we整理 both the benefits and considerations for Japanese manufacturers.
Characteristics and Strengths of German Pet Food OEM Manufacturers
Strict Quality Standards and “Human-Grade” Production
In Germany and throughout the EU, strict regulations govern the raw materials used in pet food. Ingredients must be suitable for human consumption, and EU regulations (Regulations 1774/2002 and 1069/2009) define in detail which animal parts may be used and how they must be processed.
As a result, manufacturing based on human-grade standards is rigorously enforced. For example, many manufacturers use only meat sourced from livestock raised without hormones or antibiotics, demonstrating an uncompromising approach to ingredient safety.
Across the EU, pet food safety is managed under the General Food Law (Regulation 178/2002/EC), the same framework applied to human food. This ensures consistently high quality standards. Consequently, German-made pet food is widely recognized for its use of carefully selected ingredients and the absence of unnecessary additives.
European Certifications and Quality Management
German OEM manufacturers are proactive in obtaining internationally recognized food safety certifications. In addition to ISO and HACCP, many facilities hold certifications such as IFS, BRC, and FSSC 22000, all of which ensure strict quality and safety management throughout the production process.
In practice, numerous German factories are certified under IFS and HACCP. For example, one manufacturer produces high-quality organic pet food under HACCP Codex, IFS Food certification, and Germany’s organic certification system (DE-ÖKO-006).
Other manufacturers operate entirely under food-grade standards and maintain both IFS and BRC certifications. These certification-backed quality systems provide strong reassurance for Japanese companies, and pet food produced in EU-certified facilities is particularly easy to position as safe and reliable in global markets.
Advanced Manufacturing Know-How and Modern Facilities
German pet food manufacturers benefit from decades of accumulated experience and expertise in nutrition science and production technology. For instance, one major manufacturer leverages long-standing experience and broad technical knowledge to provide comprehensive services ranging from recipe development to sourcing and processing of high-quality raw materials. It is regarded as one of Germany’s leading dry pet food producers, with annual output reaching tens of thousands of tons.
Another manufacturer, now in its third generation, operates state-of-the-art facilities in Germany and produces more than 60,000 tons of premium pet food annually, exporting to over 40 countries worldwide. German factories continuously invest in modernization, manufacturing under advanced hygienic environments aligned with FEDIAF standards.
These advanced production capabilities enable consistent quality and high efficiency, allowing Japanese companies to scale premium products reliably. The technical depth of German manufacturers also supports complex formulations, such as customized kibble shapes or nutritionally enhanced recipes.
Capability to Produce Natural and Functional Diets
German OEM manufacturers are particularly strong in producing natural and functional pet food. Germany has long been a leader in organic food, and many brands emphasize organic and additive-free formulations. As a result, OEM facilities are often certified under EU organic standards and capable of producing organic pet food.
They also excel in grain-free and high-protein formulations. For example, a premium German dog food brand develops grain-free, high-meat recipes in collaboration with veterinarians, incorporating herbs and so-called “superfoods.” Such products are manufactured under FEDIAF standards using advanced European facilities, reflecting Germany’s strong know-how in high-protein and functional formulations.
Furthermore, German manufacturers are increasingly active in emerging areas such as alternative proteins (e.g., insect-based protein), vegan pet food, and sustainable ingredients. Overall, the ability to produce natural, functional, and premium pet food to European standards represents a significant advantage for Japanese companies.
European Certifications and Added Value
Beyond quality, German OEM manufacturers can provide Europe-specific added value. This includes a strong focus on animal welfare and sustainability. Some manufacturers hold certifications such as MSC (Marine Stewardship Council), ASC (Aquaculture Stewardship Council), and ITW (Initiative Tierwohl), demonstrating responsible sourcing and animal welfare practices.
These certifications, unique to Europe’s stringent standards, offer valuable differentiation for Japanese brands. In addition, the “Made in Germany” label carries substantial brand power. Germany is widely regarded as a pet-advanced nation with high legal and cultural standards for animal welfare, and pet food is treated on par with human food in regulatory terms.
As a result, German origin itself conveys quality and safety, providing Japanese consumers with a sense of trust and premium value.
German pet food OEM manufacturers offer numerous strengths, including human-food-level safety standards, extensive certifications (from ISO and HACCP to international food and organic certifications), advanced technology, long-standing experience, and strong capabilities in natural and premium product development. For Japanese companies, leveraging these strengths can enhance brand credibility and product differentiation.
Challenges for Japanese Companies
Despite these advantages, several challenges must be considered when working with German OEM manufacturers.
High Manufacturing Costs
The most significant concern is cost. Germany’s high labor and energy costs lead to higher manufacturing prices. In addition, strict quality control systems and the use of human-grade or organic ingredients further increase costs. Compared to production in Japan or Asia, products manufactured in Germany tend to fall into the premium price segment.
Market acceptance in Japan and the ability to secure adequate profit margins must be carefully evaluated. Exchange rate fluctuations, such as a weak yen against the euro, also affect import costs.
Transportation Costs and Long Lead Times
Shipping finished pet food from Germany to Japan typically requires 45 days or more, often via routes that pass through the Suez Canal. Depending on geopolitical conditions, delays may occur, making it prudent to plan for lead times of up to two months.
In recent years, freight costs have also been highly volatile, with reports of shipping rates rising two to three times above normal levels. Long lead times increase the need for early ordering and higher inventory levels, raising the risk of stockouts or excess inventory. Quality preservation during transit and shelf-life management also require careful attention.
Large Minimum Order Quantities (MOQs)
European large-scale factories often set relatively high minimum order quantities to optimize production efficiency. MOQs of 20 tons or more per production run are not uncommon. For small or emerging brands, this can create financial and inventory burdens, including concerns about stock turnover and expiration risk.
Large-lot production may also limit flexibility when adjusting formulations or expanding SKUs in response to market trends.
Cross-Cultural Communication Challenges
Language and cultural differences can also pose challenges. While communication is generally conducted in English, detailed discussions regarding formulations and quality specifications require a high level of technical communication. Misunderstandings may result in unintended outcomes.
Business practices also differ. German manufacturers often adhere strictly to agreed specifications and may be less flexible with mid-process changes, which can lead to additional costs or extended lead times. Time zone differences may further complicate real-time problem-solving.
Clear contracts, detailed specifications, and mutual understanding of business practices are essential to minimizing these risks.
Other Practical Considerations
Additional considerations include compliance with Japan’s Pet Food Safety Act, import notifications, facility registration, labeling requirements, and potential inspection certificates. German manufacturers may not be fully familiar with Japanese labeling standards, making it essential for Japanese importers to take responsibility for compliance.
Seasonal factory shutdowns during summer or Christmas holidays can also affect production schedules. Overall, overseas OEM manufacturing requires more comprehensive risk management than domestic production.
There are several challenges associated with working with German OEM manufacturers, including higher costs, long lead times, large minimum order quantities, communication difficulties, and various administrative procedures. However, in many cases, these challenges can be mitigated through advance preparation and careful coordination with partner companies.
For example, companies may pursue price negotiations through long-term contracts, optimize inventory strategies such as shared or planned stockholding, or engage specialized trading agents or consultants to ensure smooth communication. By properly understanding these challenges and implementing appropriate countermeasures, Japanese companies can maximize the benefits of utilizing German OEM manufacturers.
Summary: Exceptional Quality Management and Technical Expertise
German pet food OEM manufacturers represent a highly attractive option for Japanese companies seeking premium quality, advanced technology, and strong credibility. Human-grade safety standards, extensive certifications, and expertise in organic and high-protein products provide significant advantages, particularly in the premium pet food segment.
At the same time, higher costs, longer lead times, large MOQs, and communication challenges must be carefully managed. With thorough planning, appropriate partner selection, and close collaboration, these challenges can be mitigated.
In conclusion, utilizing German OEM manufacturers offers Japanese companies a powerful opportunity to gain world-class quality and trust—while requiring strategic decisions regarding cost, logistics, and operational complexity.